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行業解決方案

輪胎行業AGV解決方案

隨著行業經濟效益的下滑,橡膠輪胎廠存在用工難、勞動力成本上升、工裝設備維修費用高、物料先進先出管理困難等問題,國自AGV不僅可以代替搬運工節省人工成本同時可以最大化的減少現場工裝的損耗維修費用,并且AGV系統能實現半制品物料的智能管理保證先進先出。目前在密膠、壓出/壓延/擠出、成型、硫化工藝環節均可采用國自AGV進行搬運物料。


As rubber tier industry is going downhill, rubber tier factories are facing many problems. It is hard for factories to hire labors since the cost of labor is on rise. The cost of repairing equipment in factories is high. It is hard for the factory to manage the transport of materials. The applying of Guozi AGV solves many of these problems by replacing labors and equipment with AGVs. It can reduce the cost of labors and the cost of repairing equipment. Moreover, AGV system can manage the transfer of half-done product material. At present, AGV can be used to transfer materials for extrusion, rolling, molding and vulcanization process.

1.1. 膠料搬運

1.1.1. 密煉車間膠料搬運(疊片機至緩存區)

可采用AGV系統解決方案,負責將疊片機生產出來的膠料搬運至膠料車間的緩存區,再配送至全鋼或者半鋼車間,實現膠料的自動化搬運。

膠料托盤多為定制托盤,承重在1.5t左右,叉式堆高/平衡重式AGV較適用。AGV采用激光導航,負載1.6t,速度1.5m/s。

AGV system can be used to carry sizing material, which is produced by a gasket cutter, from workshop to buffering area then carry them to full iron or semi iron workshop. It makes the process of transferring sizing material automatically.

The tray used as sizing material containers are customized with loading-bearing around 1.5 t. Laser guided lifting-type forklift AGVs and balanced weighted type AGVs are suitable for the task of transferring sizing material. These AGVs are laser guided. They can carry up to 1.6 tons with a driving speed of 1.5m/s.

     

1.1.2. 全鋼半鋼生產車間膠料搬運(緩存區至壓出/壓延/擠出區)

膠料可通過叉式堆高/平衡重式AGV配送至全鋼半鋼生產車間的膠料緩存區,再根據生產節拍要求上線,實現跨車間的膠料配送。叉式堆高/平衡重式AGV,采用激光導航,負載1.6t,速度1.5m/s。

Sizing material can be transported to the buffering area of full iron or semi iron workshop with the help of lifting-type forklift AGV/ balanced weighted type AGV. According to the pace of production, the vehicles can transfer sizing material among workshops. These AGVs are laser guided. They can carry up to 1.6 tons with a driving speed of 1.5m/s.

 

1.2. 半制品搬運

1.2.1. 胎面/胎側搬運(壓出/壓延/擠出區至成型區)

潛入式重載AGV能實現將多層架或百頁車從壓出/壓延/擠出設備搬運至緩存區,再從緩存區搬運至成型機區。潛入式重載AGV采用磁導航,負載5t,速度0.5m/s。

Flatbed heavy weighted AGV can transfer multi-deck trestle/shutter car from extrusion area to buffering area and then take them to molding area.

Flatbed heavy weighted AGV is laser guided. It can carry up to 5 tons with a driving speed of 0.5m/s.

 

  

1.2.2. 其他半制品搬運(從半制品緩存區到成型區)

成型機的原料供給一般有5-6種半制品,除胎面、胎側外,其他半制品多采用工字輪存儲。可采用叉式搬運AGV,將工字輪從存儲區搬運至成型機。

Normally, 5-6 types of half-done product (not include surface of tier or side of the tier), is stored in spools and provided to molding machine. Forklift AGV can be used to carry spools from storage area to molding area.

 

  

 

1.3. 胎胚搬運

1.3.1. 全鋼胎胚搬運(成型設備至硫化設備)

胎胚工裝車一般選用叉式搬運AGV,另外也可采用雙側叉型AGV,可同時搬運多個工裝車,提高生產效率。兩種AGV均采用激光導航,負載1t,速度1.5m/s。

Tooling car is usually transported with a forklift vehicle AGV or a bilateral forklift vehicle AGV, which can carry multiple tooling cars at a time. The using of AGV forklift vehicles makes the process more efficient. Both of these AGVs are laser guided. They can carry up to 1 tons with a driving speed of 1.5m/s.

 

 

除此以外還可采用立體庫結合AGV的物流方案,生胎成型完成后,直接進入立體庫;通過立體庫輸送至硫化車間,再由AGV配送生胎硫化機位,并且實現硫化機直接抓取生胎硫化。

Another alternative is to use AGV together with high-rise warehouse. When raw tier is ready, it will be sent directly to high-rise warehouse and then sent to vulcanizing workshop. AGV will then send raw tier to vulcanizing machine and vulcanize the tier. 

1.3.2. 半鋼胎胚搬運(成型至硫化)

半鋼臺硫化時間短,廠區通道較小,胎胚從噴涂機出來后直接入庫,再根據硫化機需求直接送至硫化機臺。

Semi-steel tier require less time to vulcanize. The passageway is narrow. The tier is sent out from the coating machine and take into the warehouse. It is then sent to vulcanizing machine to meet the requirement.

 

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